Manufacturing Services

PCB Fabrication

  • Rigid and Rigid-Flex PC Boards to 16 layers
  • FR-4, High Tg FR-405, FR-406, FR-408, Polyimide, GETEK, GML 1000, DuPont, Arlon & Rogers RO4003, RO4350 Materials
  • Lines/Spaces to 0.004"
  • SMT Pitch to 0.010"
  • Blind and Buried Vias
  • Controlled Impedance
  • Microvias to 4 Mils
  • HASL, Peelable Mask, Carbon Ink, Hard Gold, Immersion Gold, Immersion Tin, Immersion Silver and ENTEK Finishes

Injection Molding

  • Tooling Design and Manufacturing
  • Precision Injection and Insert Molding with Presses to 320 Tons
  • Reel-to-Reel Molding
  • Two-Shot Molding
  • Part Tolerances of 0.001 mm
  • Engineering Grade Materials Including Nylon and Polycarbonate and High Performance Resins Such as PPS, PEEK and LCP
  • Progressive Die Stamping to 110 Tons
  • Quality Systems Include ISO9001:2008, ISO/TS16949:2009 and ISO14001

Precious Metal Alloys

  • Platinum, Palladium and Gold Alloys
  • Manufacturing Materials to Standards ASTM B540, ASTM B563, ASTM B541, ASTM B522, ASTM B477 and Others
  • Standard Gold Alloys in 9, 10, 12, 14, and 18 Karat
  • Silver Alloys
  • Standard and Custom Precious Metal Alloys
  • Solid Wire, Rod, Strip and Casting Grain
  • Plasma Welded Bi-Metallic and Tri-Metallic Strip
  • Stocking Programs

PCB Assembly

  • Surface Mount, Through-Hole and Mixed Technology PCB Assembly
  • Component Placement from 0402 to Ball Grid Arrays
  • Machine and Hand Insertion
  • BGA Rework Services
  • Lead-Free/RoHS and Leaded Soldering
  • Automatic Optical Inspection
  • Functional Testing
  • Cable, Box Build and Final Systems Integration
  • Consignment and Turnkey Assembly

Precision Machining

  • CNC Milling to 5-Axis with Drilling, Centerless Grinding and More
  • CNC Swiss Machining, Compound Machining, Micro Machining with Tolerances of +/-0.005 mm
  • Shearing, Bending, Laser Cutting, Laser Welding, TIG Welding
  • Secondary Operations Including Zinc Plating, Electro Polishing, Anodizing, Heat Treating, Painting and More
  • Casting, Die-Casting, Forging, Sand Casting, Investment Casting, Aluminum Alloy and Zinc Alloy Die-Castings

Switch Heaters

  • Flexible Rail Heaters Bend Around Track Braces
  • High Wattage Incoloy Rail Elements
  • Single Ended Rail Elements
  • Low Profile, Lightweight Ballast Heaters
  • Hot Box, Train Stop and Dragging Detector Heaters
  • Aluminum and Stainless Steel Rail Element Channels to Maximize Heat Transfer
  • Switch Heater Control Panels, Knife Switches, Snow Sensors and Thermostats
  • Accessories Including Quick Disconnects, UniTap and Cord Grip Connectors, Pedestals and Junction Boxes and More

PCB Design and Layout

  • Schematic Capture
  • Constraint Entry
  • Logic Symbol Creation
  • PCB Footprint Creation
  • Design for Testing/Manufacturing
  • RF Design Layout
  • Analog Design Layout
  • Placement and Routing Studies
  • Experienced in Impedance Control and Transmission Line Theory
  • Experienced in Signal Integrity Practices and Theories

Precision Sheetmetal

  • Amada Punching/Laser Cutting Capacity to 5' x 10' Sheets
  • Simultaneous Laser and Punching Processes
  • CNC Bending, Amada HDS Press Brakes
  • MIG, TIG and Spot Welding
  • Automated Hardware Insertion
  • Multistage Sanding and Deburring
  • Powder Coating of Parts to 10' Plus
  • Screen Printing
  • Plating and Anodizing
  • Complete Assembly and Sub-Assembly
  • Hardware Installation

Crane Rail Heating

  • Constant Wattage Industrial Heating Cable for Reliable Zone Heating Throughout
  • Rugged Fiberglass Containment Channel to Maximize Heating
  • Spring Rail Mounting Clips for Easy Installation
  • Installs on Square Rail and Traditional Crane Rail
  • Control Panels up to 600 Volts AC/DC Feature Breakers, Contactors, GFI Protection and More
  • Single to Multiple-Circuit Configurations
  • Thermostats and Sensors for Precise Control